Kochwepheshe bemishini abanolwazi, i-visual manual vise ijwayeleke kakhulu. Kodwa-ke, ekukhiqizeni okukhulu kanye nemisebenzi yokusika ephezulu, ibhodlela elisebenza kahle lomsebenzi wezandla libe yisithiyo ekwandiseni umthamo wokukhiqiza. Ukuvela kwe-pneumatic hydraulic vise kubhekane ngokuphelele nalolu daba. Ihlanganisa ukunethezeka komoya ocindezelwe ngamandla amakhulu obuchwepheshe be-hydraulic, ukufeza indlela ehlanganisiwe yokubopha "yokukhiqiza uwoyela ngomoya kanye namandla akhulayo ngamafutha".
I. Ukwembula: Isebenza Kanjani I-Pneumatic Hydraulic Vise
I-Meiwha Pneumatic Hydraulic Vise
Imfihlo esemqoka yei-pneumatic hydraulic viseilele kusilinda sayo se-booster yangaphakathi (eyaziwa nangokuthi i-booster). Inqubo yayo yokusebenza iyinqubo ehlakaniphile yokuguqula amandla:
1.Idrayivu ye-pneumatic:Umoya ocindezelwe wefekthri ohlanzekile (imvamisa engu-0.5 - 0.7 MPa) ungena egumbini elikhulu lomoya le-booster cylinder ngevalvu kagesi.
2. Ukucindezela Okuphindwe kabili:Umoya ocindezelwe ushayela ipiston yomoya yendawo enkulu, exhunywe kupiston kawoyela wendawo encane kakhulu. Ngokwesimiso sikaPascal, ingcindezi esebenza kuma-pistons amakhulu namancane iyalingana, kodwa ingcindezi (F = P × A) ilingana nendawo. Ngakho-ke, umfutho kawoyela okhishwa i-piston kawoyela endaweni encane ukhuliswa izikhathi ezingamashumi amaningana (isibonelo, isilinganiso sokukhulisa esingu-50:1 sisho ukuthi u-0.6 MPa womfutho womoya ungakhiqiza ama-MPa angama-30 wokucindezela kwamafutha).
3. I-Hydraulic Clamping:Amafutha anengcindezi ephezulu akhiqizwayo aphushwa kusilinda esibambayo se-vise, aqhube umhlathi onyakazayo ukuthi uye phambili, ngaleyo ndlela asebenzise amandla amakhulu okubamba amathani amaningana noma amashumi amathani ukuze kuvikelwe ngokuqinile isiqeshana sokusebenza.
4. Ukuzikhiya nokugcina ingcindezi:I-valve yendlela eyodwa enembile ngaphakathi kwesistimu izovala ngokuzenzakalelayo umjikelezo kawoyela uma umfutho obekiwe usufinyelelwe. Ngisho noma ukuhlinzekwa komoya kunqanyuliwe, amandla okubamba angagcinwa isikhathi eside, kuqinisekiswe ukuphepha nokwethembeka okuphelele.
5. Ukukhishwa Ngokushesha:Ngemuva kokuthi ukucubungula sekuqediwe, i-valve ye-electromagnetic ishintsha indawo yayo, futhi umoya ocindezelwe uphusha uwoyela we-hydraulic ukuze ubuyele emuva. Ngaphansi kwesenzo sokusetha kabusha kwentwasahlobo, umhlathi onyakazayo uhlehla ngokushesha, futhi i-workpiece iyakhululwa.
Qaphela: Yonke inqubo ithatha kuphela isekhondi elingu-1 kuya kwemi-3. Wonke umsebenzi ungalawulwa wuhlelo lwe-CNC futhi awudingi ukungenelela okwenziwa ngesandla.
II. Izinzuzo Ezine Ezinkulu Ze-Pneumatic Hydraulic Vise
1. Ukuthuthukiswa kokusebenza kahle:
Ukusebenza kwezinga lesibili:Ngokuchofoza okukodwa, i-clamp ingaqiniswa futhi ithukululwe ngokuphindaphindiwe. Uma iqhathaniswa nezenzo ezimbi ezenziwa ngesandla, ingonga amashumi amasekhondi esikhathi sokubopha ngomzuzu. Ekucutshungulweni kwesilinganiso esikhulu, ukuthuthukiswa kokusebenza kahle kukhula kakhulu.
Ukuzenzakalela Okungenazihibe:Ingalawulwa ngokuqondile ngekhodi engu-M ye-CNC noma i-PLC yangaphandle, futhi ingahlanganiswa kalula emigqeni yokukhiqiza ezenzakalelayo kanye namayunithi okukhiqiza aguquguqukayo (FMS). Kuyisisekelo esibalulekile sokuzuza "imihlangano yokucobelelana ngolwazi engenamuntu".
2. Amandla okubamba aqinile nokuzinza okuphezulu:
Amandla okubamba aphezulu:Ngenxa yobuchwepheshe be-hydraulic amplification, inganikeza amandla okubamba adlula kude lawo ama-vise clamps womoya. Ingakwazi ukuphatha kalula ukugaya okunzima, ukubhoboza nezinye izimo zokusika ngamavolumu amakhulu okusika, ukuvimbela ucezu lokusebenza ukuthi ungaxegi.
Ukuzinza okuphezulu:Amandla okubamba ahlinzekwa yi-hydraulic system ahlala njalo futhi ngaphandle kokunciphisa, aqeda ngokuphelele umthelela wokuguquguquka kwengcindezi yomoya. Ukudlidliza okucutshungulwayo kuncane, kuvikela ngempumelelo ithuluzi lokuphotha lomshini namathuluzi, futhi lithuthukisa ikhwalithi yangaphezulu yesiqeshana sokusebenza esicutshunguliwe.
3. Amandla okubamba angalawuleka:
Kuyalungiseka futhi kuyalawuleka:Ngokulungisa ukucindezela komoya okokufaka, umfutho wokugcina kawoyela ophumayo ungalawulwa ngokunembile, ngaleyo ndlela usethe ngokunembile amandla okubamba.
Ukuvikela ama-workpieces:Kuma-alloys e-aluminium, izingxenye ezinezindonga ezincane, nezingxenye ezinembayo ezithambekele ekuwohlokeni, amandla okubamba afanelekile angasethwa ukuze kuqinisekiswe ukubamba okuqinile kuyilapho kugwema ngokuphelele noma yimuphi umonakalo noma ukuguqulwa kwezinto zokusebenza.
4. Ukungaguquguquki nokwethembeka:
Ukuqeda amaphutha abantu:Amandla kanye nendawo yokusebenza kokuhlanganisa kuyafana ncamashi, okuqinisekisa ukuvumelana kokucubungula kwayo yonke ingxenye ekukhiqizeni ngobuningi, futhi kunciphisa kakhulu izinga le-scrap.
Yehlisa umfutho wokusebenza:Ama-opharetha akhululiwe ekusebenzeni okuphindaphindayo nokukhandlayo komzimba. Bangakwazi ukusebenzisa imishini eminingi ngesikhathi esisodwa futhi bagxile ekuqapheni inqubo ebaluleke kakhulu kanye nokuhlolwa kwekhwalithi.
III. Izimo Zokusebenza ze-Pneumatic Hydraulic Vise
Isikhungo somshini we-CNC:Lena inkundla yayo eyinhloko, ikakhulukazi yezikhungo zemishini eziqondile noma ezivundlile ezidinga izindawo zokusebenza eziningi kanye nokucutshungulwa ngesikhathi esisodwa kwezingcezu eziningi.
Ukukhiqizwa ngobuningi ngobuningi:Isibonelo, izingxenye zezinjini zezimoto, izingxenye zezindlu zama-gearbox, amapuleti aphakathi omakhalekhukhwini, nengaphandle lamakhompyutha aphathekayo, njll., kudinga izinkulungwane zemisebenzi yokuphoqa ephindaphindiwe ukuze kwenziwe.
Emkhakheni wokusika kanzima:ukugaya okukhulu kwezinto okunzima ukuzisebenzisa emshinini njengensimbi yokubunjwa nensimbi engagqwali kudinga amandla amakhulu okugoqa ukumelana nokumelana okuqinile kokusika.
Ulayini wokukhiqiza ozenzakalelayo:Kusetshenziswa emigqeni yokukhiqiza ezenzakalelayo kanye namayunithi okukhiqiza ahlakaniphile ezimbonini ezifana nezimoto, i-aerospace, kanye ne-3C electronics.
IV. Isondlo Sansuku Zonke
Ngisho nemishini engcono kakhulu idinga ukulungiswa ngokucophelela. Ukulandela iziphakamiso ezingezansi kunganweba kakhulu impilo yayo yesevisi:
1. Qinisekisa ikhwalithi yomthombo womoya:Lokhu kuyisidingo esibaluleke kakhulu. Iyunithi ye-pneumatic triplex (FRL) - isihlungi, isinciphisi somfutho, kanye nejeneretha yenkungu kawoyela - kufanele ifakwe ekuqaleni kwendlela yomoya. Isihlungi siqinisekisa umoya ohlanzekile futhi sivimbela ukungcola ekugubheni isilinda se-booster; i-pressure reducer igxilisa ingcindezi yokufaka; futhi ijeneretha yenkungu yamafutha inikeza ukuthambisa okufanele.
2. Njalo hlola uwoyela we-hydraulic:Hlola iwindi lenkomishi kawoyela yesilinda esikhuthazayo ukuze uqinisekise ukuthi izinga likawoyela osebenza ngehydraulic (imvamisa i-ISO VG32 noma i-46 hydraulic oil) ingaphakathi kwebanga elijwayelekile. Uma amafutha enamafu noma enganele, kufanele agcwaliswe noma ashintshwe ngesikhathi.
3. Naka ukuvikela nokuhlanza uthuli:Ngemva kokuqedwa kokucubungula, susa ngokushesha ama-chips namabala kawoyela emzimbeni nasemihlathini ye-vise ukuze uvimbele ukungcola ukuthi kungangeni ezindaweni ezishelelayo, okungase kuthinte ukunemba nokusebenza kokuvala.
4. Vimbela imithelela engavamile:Lapho uqinisa ucezu lokusebenza, luphathe ngobumnene ukuze ugweme imithelela emibi emihlathini enyakazayo, engalimaza izingxenye zokunemba zangaphakathi.
5. Ukukhishwa Ngokushesha: Ukungasebenzi Kwesikhathi eside:Uma okokusebenza kuhlelwe ukuthi ngeke kusetshenziswe isikhathi eside, kuyancomeka ukuthi kuxegiswe i-vise ukuze kukhululwe ingcindezi yangaphakathi futhi kusetshenziswe ukwelashwa okuqeda ukugqwala.
V. Isifinyezo
Ii-pneumatic hydraulic viseakulona nje ithuluzi; futhi iwumfanekiso wemiqondo yesimanje yokukhiqiza: ukukhulula umsebenzi womuntu emisebenzini ephindaphindwayo kanye nokulwela ukusebenza kahle okuphezulu nokunemba okuphelele. Emabhizinisini okwenza imishini afisa ukuthuthukisa ukuncintisana futhi adlulele ku-Industrial 4.0, ukutshala imali kumshini wokusebenzisa umoya we-pneumatic vise ngokungangabazeki isinyathelo esiqinile nesisebenza kahle kakhulu sokukhiqiza ngobuhlakani.
[Xhumana nathi ukuze uthole isixazululo esingcono sokubopha]
Isikhathi sokuthumela: Aug-28-2025
