I-chuck kazibuthe enamandla unomphela, njengethuluzi elisebenzayo, elonga amandla futhi elisebenziseka kalula lokubamba ama-workpieces, isetshenziswa kabanzi emikhakheni eyahlukene efana nokucubungula insimbi, ukuhlanganisa, nokushisela. Ngokusebenzisa izibuthe ezihlala njalo ukuze unikeze amandla okudonsa aphikelelayo, inkomishi enamandla kazibuthe edonsa unomphela ithuthukisa kakhulu ukusebenza kahle kokukhiqiza, yonga isikhathi nezindleko. Lesi sihloko sizohlinzeka ngesethulo esinemininingwane yezimiso zobuchwepheshe, izinzuzo zomkhiqizo, imikhawulo yokusetshenziswa nezindlela zokunakekelwa kwenkomishi enamandla unomphela yokudonsa uzibuthe, esiza abasebenzisi ukuthi baqonde kangcono futhi basebenzise lezi zisetshenziswa.
I. Isimiso Sobuchwepheshe se-Chuck Magnetic Magnetic Enamandla
Chuck Umdwebo wesakhiwo sangaphakathi
1.Idizayini ye-superposition enezinhlangothi ezintathu kazibuthe
- Ukwakheka kwezigxobo kazibuthe ezinesendlalelo esikabili:
Isekhethi kazibuthe enezendlalelo ezimbili yenziwa kusetshenziswa umongo ohlanekezelwe omise okwe-T kanye nepuleti elibheke eceleni. I-Neodymium-iron-boron magnetic steel (ene-N pole oriented) kanye ne-aluminium-nickel-cobalt ephansi yensimbi yamagnetic yakha amasekhethi amathathu azimele avaliwe. Imigqa yamandla kazibuthe izungeza isuka enkabeni → ucezu lokusebenza → ipuleti elingaphandle → ipuleti elingezansi → umnyombo, ngaleyo ndlela kukhuphula ukuminyana kwendawo kazibuthe ngaphezu kuka-16%.
- Ukugxila kwe-Magnetic centripetal:
Umongo ohlanekezelwe omise okuka-T uguqula imigqa kazibuthe emaphethelweni iye enkabeni, kubhekwane nenkinga yokunganamatheli okwanele kwezinto zokusebenza eziwumngcingo (njengamagayidi nama-blades), futhi ubuncane bosayizi wocezu lomsebenzi obuhambisanayo bufinyelela ku-50×50×2mm.
2.Halbach Array Enhancement
- Uhlu lukazibuthe olungunaphakade olumise okwesiphambano:
Imodeli esezingeni eliphezulu yamukela uhlobo olunezinhlangothi ezimbili "lwesiphambano" uhlobo lwe-Halbach. Ngohlelo oluthile lozibuthe abangapheli (ezinezigxobo ze-NS ezizungeza ngokushintshana), iqondisa ngokuzenzakalelayo isiqondiso senkundla kazibuthe, ikhulise ukuminyana kazibuthe ohlangothini olulodwa lwendawo yokusebenza ngama-50% futhi yehlise ukuvuza kazibuthe ngo-30%.
- Ukuthuthukiswa Kwezinga Lokusebenzisa Amandla Azibuthe:
Ngaphansi kwevolumu efanayo, i-Halbach array inyusa ukuminyana kwamandla kazibuthe ukusuka ku-120N/cm² kumklamo ovamile ukuya ku-180N/cm², kuyilapho kunciphisa ukusetshenziswa kwezinto ngo-20%.
| Uhlobo lwento kazibuthe | indima ebalulekile | ipharamitha yokusebenza | izimo zohlelo lokusebenza |
| I-NdFeB(i-neodymium iron boron) | Ukuphoqeleka okuphezulu (≥ 955 kA/m) amandla okulwa nokukhishwa kazibuthe | I-Remanent magnetism Br = 1.26 - 1.29 T | I-pole magnetic main iqinisekisa ukunamathela okuqinile. |
| I-Aluminium-nickel-cobalt | High residual uzibuthe (Br = 1.3T) ithuthukisa amandla kazibuthe | Izinga lokushisa lokusebenza ≤ 460℃ | Isigxobo kazibuthe esisizayo, sithuthukisa ukuzinza kokushisa |
| Uzibuthe we-LNG unomphela | I-polarity eguquguqukayo, esabela kumasiginali wokulawula kagesi | Amandla abambayo: 56 kA/m | Isendlalelo sokusebenza sokushintsha kwesifunda sikazibuthe |
Umphumela we-Synergistic: I-NdFeB inikeza amandla e-anti-demagnetization, i-AlNiCo ithuthukisa amandla okungena endaweni kazibuthe, i-LNG inika amandla ukuhlehla kwe-polarity. Izinto ezintathu ziqeda umehluko ongaba khona kazibuthe ngejoka kazibuthe yesibhafa, iqinisekisa ukuthi uzibuthe osalayo usondela kuqanda ngesikhathi sokuyeka uzibuthe.
II. Izinzuzo Zomkhiqizo ze-High-Intensity Permanent Magnetic Chuck
Meiwha CNC Chuck
1.Asikho isidingo somthombo wamandla wangaphandle
I-Chuck enozibuthe enamandla unomphela inikeza amandla okulungisa ngozibuthe baphakade futhi ayidingi ukunikezwa kwamandla. Kwezinye izindawo zokusebenza ezikude nemithombo yamandla noma lapho kungasebenzi khona ukusebenzisa ugesi, i-chuck kazibuthe ehlala njalo inikeza isisombululo esilula kakhulu.
2.Ukufakwa Ngokushesha kanye Nokuhlakazwa
Uma kuqhathaniswa nezinto ezilungiswayo zendabuko noma izinkomishi zokumunca kazibuthe kagesi, i-chuck enozibuthe enamandla inokufakwa okusheshayo nesivinini sokuqaqa. Ngokusebenza nje okulula, i-workpiece ingalungiswa noma ikhululwe, ngaleyo ndlela kuthuthukiswe ukusebenza kahle komugqa wokukhiqiza. Zilungele ikakhulukazi izindawo zokucubungula lapho izingcezu zokusebenza zidinga ukushintshwa njalo.
3.Ukumunca okuzinzile kuqinisekisa ukunemba kokucubungula
I-chuck kazibuthe enamandla unomphela ihlinzeka ngamandla okunamathela afanayo futhi azinzile, ivimbele ngempumelelo ucezu lokusebenza ukuthi lunyakaze noma ludlidlizele phakathi nokucubungula, ngaleyo ndlela ithuthukise ukunemba kokucubungula nokusebenza kahle. Ifaneleka ngokukhethekile ukucubungula ngokunemba.
4.Gcina izindleko zesikhala
Ngenxa yokungabikho kwamandla kagesi kanye nezinhlelo zokulawula eziyinkimbinkimbi, ama-chuck kazibuthe anamandla anomphela ngokuvamile aklanywa ukuthi aminyene, awenze afanelekele izindawo zokusebenza ezinendawo elinganiselwe. Ngaphezu kwalokho, izindleko zabo eziphansi zokunakekela kanye nempilo ende yesevisi kunganciphisa ngempumelelo izindleko zokukhiqiza zizonke.
I-5.Iguquguqukayo kakhulu, ilungele ama-workpieces ahlukahlukene
I-chuck kazibuthe enamandla unomphela ayikwazi kuphela ukuphatha izingcezu zensimbi zendabuko, kodwa futhi ijwayelane nezimo nosayizi abahlukahlukene bezinto zokusebenza. Ingakwazi ukulungisa izinto zensimbi ezingajwayelekile neziwugqinsi, ihlangabezane nezidingo ezihlukene zokucubungula. (Ingxenye, izilungiselelo zezigxobo zikazibuthe ezenziwe ngezifiso zihlelelwe ukusekelwa)
III. Izicelo Ezinqatshelwe Ze-High-Intensity Permanent Permanent Chuck
Nakuba i-chuck kazibuthe enamandla unomphela inezinhlelo zokusebenza ezibanzi ekukhiqizweni kwemboni, abasebenzisi basadinga ukuqaphela ukuvinjelwa okulandelayo lapho bezisebenzisa, ukuze bagweme ukulimala kwemishini noma ukusebenza kabi.
1.Gwema ukuchayeka isikhathi eside emazingeni okushisa aphezulu.
Amazinga okushisa aphezulu azokwenza ukuthi izici kazibuthe zodonsa unomphela zibe buthaka kancane kancane. Ikakhulukazi kozibuthe bomhlaba abangandile abasebenza kahle kakhulu, ukuchayeka isikhathi eside endaweni engaphezu kwebanga lokushisa labo lokusebenza kungaholela ekwehleni kwamandla okudonsa. Ngakho-ke, i-chuck kazibuthe eqinile engapheli kufanele igweme ukusetshenziswa ezindaweni zokusebenza ezinamazinga okushisa aphezulu kakhulu.
2.Gwema ukuthintana nemithombo enamandla kazibuthe
I-chuck kazibuthe eqinile engapheli isivele inamandla kazibuthe aqinile ngokwayo. Uma ihlangana nomthombo onamandla kazibuthe, ingabangela amandla kazibuthe ehle noma kulimaze inkomishi yokumunca. Kuyadingeka ukuqinisekisa ukuthi i-chuck kazibuthe eqinile unomphela igcinwa kude namadivayisi kagesi, imishini yamaza aphezulu, njll.
3.Gwema ukuthintana ngqo nezinto ezonakalisayo
Izinto zamakhemikhali ezonakalisayo ezifana nama-asidi aqinile nezisekelo eziqinile zingathinta ingaphezulu le-chuck kazibuthe ehlala njalo, kwenze indawo yayo kazibuthe yehle noma yonakaliswe. Ngesikhathi sokusebenza, kuyadingeka ukugwema inkomishi yokumunca ukuthintana isikhathi eside nalezi zinto, ikakhulukazi lezo ezingenazo izindlela zokuzivikela.
4.Gwema Isicelo Sokugcwala Okuningi
Nakuba i-chuck kazibuthe enamandla unomphela inikeza amandla amakhulu okumunca, futhi inomkhawulo wayo wokuthwala. Ukusebenzisa ngokweqile kungase kuholele ekuncipheni kazibuthe ngisho nomonakalo esakhiweni se-chuck, kudale izingozi zokuphepha. Ngakho-ke, lapho uyisebenzisa, isisindo esifanele se-workpiece kufanele sikhethwe ngokusekelwe ekucacisweni kwe-chuck.
IV. Izindlela Zokugcina Zezibuthe Eziqinile Ezihlala Zikhona
Ukugcinwa okufanele akukwazi nje ukunweba impilo yesevisi ye-i-chuck kazibuthe enamandla unomphela, kodwa futhi igcine umphumela wayo wokunamathela. Nazi ezinye izindlela zokunakekela ezijwayelekile:
1.Ukuhlanza njalo
Ingaphezulu le-chuck kufanele lihlanzwe njalo ukuze kuvinjelwe ukunqwabelana kwensimbi, amabala kawoyela noma enye imfucumfucu. Lokhu kubaluleke kakhulu ngesikhathi sokucubungula insimbi. Ungahlanza indawo usebenzisa umoya ocindezelweyo noma indwangu ethambile. Akunconywa ukusebenzisa izinto eziqinile ukuze uzikhuhle, njengoba lokhu kungase kulimaze uzibuthe.
2.Hlola njalo uzibuthe
Nakuba ama-chuck kazibuthe ahlala njalo enganciki emthonjeni wamandla wangaphandle, amandla awo kazibuthe asazoba buthakathaka kancane kancane njengoba isikhathi sokusebenzisa sikhula. Kudingekile ukuhlola njalo amandla okumunca izinkomishi zokudonsa ukuze uqinisekise ukuthi zihlala ezingeni elijwayelekile. Uma amandla okumunca encishisiwe kakhulu, kufanele kucatshangelwe ukubuyisela omazibuthe noma ukulungisa izinto.
3.Gwema ukungqubuzana okunodlame
Omazibuthe ku-chuck kazibuthe enamandla unomphela bantekenteke. Imithelela emibi ingase ibangele ukuthi omazibuthe baphuke noma amandla kazibuthe ehluleke. Ngesikhathi sokusebenza, umuntu kufanele aqaphele ukugwema ukungqubuzana okungadingekile.
Ii-chuck kazibuthe enamandla unomphela, kanye nezinzuzo zayo njengokuthi akukho sidingo sokuphakelwa kukagesi, ukufakwa okusheshayo nokuhlakazwa, namandla okumunca azinzile, isiphenduke ithuluzi elibalulekile ekukhiqizweni kwezimboni zesimanje. Ngokusetshenziswa nokugcinwa okufanele, kungathuthukisa kakhulu ukusebenza kahle kokukhiqiza kanye nokunemba kokucubungula. Ukuqonda izimiso zayo zobuchwepheshe, izinzuzo, kanye nezindlela ezilungile zokusebenzisa nezindlela zokulondoloza kuyisihluthulelo sokuqinisekisa ukusebenza kwayo okuphumelelayo kwesikhathi eside.
izinto eziyisethenjwa:
I-Magnetic Clamping Technology- Umhlahlandlela wezinsimbi zikazibuthe zezimboni kanye nezicelo zazo.
I-Industrial Magnetism- Izisekelo zozibuthe ezihlala njalo ezisetshenziswa kumathuluzi ezimboni.
Qaphela: Amapharamitha athile omkhiqizo angaphansi kolwazi lwakamuva olunikezwa umenzi. Sicela uvakashele isikhungo sethu somkhiqizo ukuze ufunde kabanzi mayelana namamodeli noma ucele umbiko wokukhetha!
Xhumana nathi ukuze uthole izixazululo ezenziwe ngokwezifiso
Isikhathi sokuthumela: Aug-14-2025
