I-double station vise ekucutshungulweni komshini

I-Double Station Vise, eyaziwa nangokuthi i-synchronous vise noma i-self-centing vise, inomehluko obalulekile kumgomo wayo oyinhloko wokusebenza kusukela ku-vise yendabuko yesenzo esisodwa. Ayincikile ekunyakazeni okukodwa komhlathi owodwa onyakazayo ukuze ibambe ucezu lomsebenzi, kodwa ifinyelela ukunyakaza okuvumelanayo kwemihlathi emibili enyakazayo ibheke noma ibheke ezindaweni eziphambene ngomklamo ohlakaniphile womshini.

I. Isimiso Sokusebenza: Umnyombo wokuvumelanisa nokuzigxilisa wena ngokwakho

Indlela yokudlulisa engumongo: Isikulufu sokuhola esibuyela emuva esiphindwe kabili

Ngaphakathi emzimbeni wei-double station vise, kukhona isikulufu sokuhola esinembayo esicutshungulwe ngemicu yokuhlehla kwesokunxele nakwesokudla.

Uma opharetha ephendula isibambo, isikulufu sokuhola sizungeza ngokufanele. Amantongomane amabili (noma izihlalo zomhlathi) afakwe kuchungechunge lwesokunxele nesokudla lokuhlehla luzokhiqiza ukunyakaza komugqa okuvumelanayo nokulinganayo ngenxa yokuphambana nochungechunge lwezintambo.

Uma isikulufu somthofu sizungeza njengokuya kwewashi, imihlathi emibili enyakazayo inyakaza ngokuhambisanayo ibheke maphakathi ukuze kufinyelelwe ekubambeni.

Isikulufu somthofu sizungeza ngokuphambene newashi, futhi imihlathi emibili enyakazayo isuka phakathi nendawo ngokuhambisana ukuze ithole ukukhululwa.

Umsebenzi wokuzithulisa

Njengoba imihlathi emibili ihamba ngokuqinile ngokuvumelana, i-centerline ye-workpiece izohlale igxilile ku-centerline yejometri ye-double-station vise.

Lokhu kusho ukuthi kungakhathaliseki ukuthi ihlanganisa imigoqo eyindilinga enobubanzi obuhlukene noma umsebenzi wokucubungula olinganayo odinga isikhungo njengereferensi, isikhungo singatholakala ngokuzenzekelayo ngaphandle kokulinganisa okwengeziwe noma ukuqondanisa, kuthuthukisa kakhulu ukunemba nokusebenza kahle.

Indlela yokuntanta ye-anti-workpiece (umklamo wokulungisa ekhoneni)

Lobu ubuchwepheshe obuyisihluthulelo bekhwalithi ephezulu ye-double-station vise. Phakathi nenqubo yokubamba imihlathi, amandla okugoqa avundlile ahlukaniswa abe amandla abheke emuva avundlile kanye namandla abheke phansi aqonde phezulu ngokusebenzisa ibhulokhi emise okwe-wedge noma indlela yendiza ethambekele.

La mandla wengxenye eyehlayo angacindezela ngokuqinile ucezu lokusebenza endaweni yokuma phansi kwe-vise noma amashimu ahambisanayo, anqobe ngempumelelo amandla okusika akhuphukela phezulu akhiqizwa ngesikhathi sokugaya nokubhola, ukuvimbela ucezu lokusebenza ukuthi lungadli, lunyakaze noma luntante phezulu, kanye nokuqinisekisa ukuvumelana kobukhulu bokujula kokucubungula.

II. Izici Zobuchwepheshe Nezinhlaka Zokusebenza ze-Double Station Vise

1. Izici zobuchwepheshe:

Ukusebenza kahle okuphezulu: Ingakwazi ngesikhathi esisodwa ukubophela izinto zokusebenza ezimbili ezifanayo ukuze zicutshungulwe, noma ibambe ucezu lokusebenza olude emikhawulweni yomibili ngesikhathi esisodwa, ivumele ukudlula kwethuluzi ngalinye lethuluzi lomshini ukukhiqiza okukhiphayo okuphindwe kabili noma okuphezulu futhi kunciphise kakhulu isikhathi sokubopha.

Ukunemba okuphezulu: Ukunemba kokuzibekela eceleni: Ukunemba kokubeka okuphindayo kuphezulu kakhulu, ngokuvamile kufinyelela ku-±0.01mm noma ngisho nangaphezulu (okufana nokungu-±0.002mm), okuqinisekisa ukuvumelana kokucutshungulwa kwenqwaba.

Ukuqina okuphezulu:

Impahla yomzimba eyinhloko iningi lenziwe ngensimbi enamandla amakhulu (i-FCD550/600) noma insimbi ye-alloy, futhi iye yathola ukwelashwa kokunciphisa ingcindezi ukuze kuqinisekiswe ukuthi akukho ukuguquguquka noma ukudlidliza ngaphansi kwamandla amakhulu okubamba.

Isakhiwo sesitimela esiqondisayo: Isitimela somhlahlandlela sithola ukwelashwa okuvamise ukucishwa noma i-nitriding, ngobulukhuni obungaphezulu kwe-HRC45, okuqinisekisa impilo ende kakhulu yesevisi engagugi.

III. Izicaciso Zokusebenza ze-Double Station Vise

Ukufakwa:

Faka ngokuqinile i-i-double station viseku-tablet yethuluzi lomshini futhi uqinisekise ukuthi indawo engaphansi kanye nokhiye wokuma kuhlanzekile futhi azinazo izinto zangaphandle. Sebenzisa i-torque wrench ukuze uqinise amantongomane we-T-slot ngokulandelana kwe-diagonal ngezinyathelo eziningi ukuze uqinisekise ukuthi i-vise igcizelelwe ngokulinganayo futhi ayiguquki ngenxa yengcindezi yokufaka. Ngemva kokufaka kokuqala noma ukushintsha indawo, sebenzisa inkomba yokudayela ukuze uqondanise indiza kanye nohlangothi lomhlathi ogxilile ukuze uqinisekise ukufana kwawo kanye ne-perpendicularity ne-eksisi ye-X/Y yethuluzi lomshini.

I-Clamping workpieces:

Ukuhlanza:Ngaso sonke isikhathi gcina i-vise body, imihlathi, izinto zokusebenza namashishi kuhlanzekile.

Lapho usebenzisa ama-shims:Ngesikhathi sokucutshungulwa, kubalulekile ukusebenzisa amashimu ahambisanayo emhlabathini ukuze uphakamise isiqeshana somsebenzi, uqinisekise ukuthi indawo yokucubungula iphakeme kunomhlathi ukuvimbela ithuluzi ukuthi lingagawulwa emhlathini. Ukuphakama kwama-shim kufanele kuhambisane.

Ukugoqa okunengqondo:I-clamping force kufanele ifanele. Uma incane kakhulu, izokwenza ukuthi i-workpiece ikhululeke; uma inkulu kakhulu, izokwenza ukuthi i-vise ne-workpiece yonakale, futhi ilimaze isikulufu sokuhola esinembayo. Ukuze uthole ama-workpieces anezindonga ezincane noma kalula, ishidi lethusi elibomvu kufanele libekwe phakathi komhlathi kanye nomsebenzi.

Ukuqondanisa okungqongqozayo:Ngemuva kokubeka i-workpiece, thinta ngobumnene indawo engaphezulu ye-workpiece ngesando sethusi noma isando sepulasitiki ukuze uqinisekise ukuthi indawo engezansi ihlangene ngokugcwele nama-shims futhi uqede igebe.


Isikhathi sokuthumela: Aug-19-2025