I-Multi station vise: Inketho engcono kakhulu yokuthuthukisa ukusebenza kahle

I-Multi station vise isho i-vise yesiteshi ehlanganisa izindawo zokubopha ezintathu noma ngaphezulu ezizimele noma ezixhumene kusisekelo esifanayo. Le vise enezindawo eziningi ingathuthukisa kakhulu ukusebenza kwethu kokucubungula ngesikhathi senqubo yokukhiqiza. Lesi sihloko sizochaza kabanzi ngezinzuzo ze-multi-position vise.

I. Umsebenzi oyinhloko wemikhuba emibi Yeziteshi eziningi:

Empeleni, izenzo ezimbi zeziteshi eziningi ziyefana nezenzo ezimbi zezikhundla ezimbili, kodwa izenzo ezimbi zeziteshi eziningi zinikeza isisombululo esingcono kakhulu.

1.Ukukhiqiza ngomshini ukusebenza kahle: Lona umsebenzi oyisisekelo kakhulu. Ngokucindezela izingxenye eziningi ekusebenzeni okukodwa (iziteshi ngokuvamile ezi-3, iziteshi ezi-4, noma iziteshi ezi-6), umjikelezo owodwa wokucubungula ungakhiqiza imikhiqizo eminingana eqediwe kanyekanye. Lokhu kusebenzisa ngokugcwele amandla okusika ngesivinini esiphezulu samathuluzi omshini we-CNC, futhi isikhathi esiyisizayo (isikhathi sokubopha nokuqondisa) sisatshalaliswa phakathi kwezingxenye eziningi, cishe azinakwa.

2.Ukukhulisa izinga lokusetshenziswa kwethebula lokusebenza lethuluzi lomshini: Esikhaleni esilinganiselwe sethabhula lethuluzi lomshini, ukufaka i-vise yeziteshi eziningi kusebenzisa isikhala kakhulu kunokufaka izinto ezimbi eziningi zesiteshi esisodwa. Isakhiwo futhi sihlangene futhi sinengqondo, sishiya isikhala sezinto zokusebenza ezinosayizi omude noma ezinye izinto ezilungiswayo.

3. Qinisekisa ukuvumelana okuphezulu kakhulu kwezingxenye ngaphakathi kwenqwaba: Zonke izingxenye zicutshungulwa ngaphansi kwezimo ezifanayo (ngesikhathi esifanayo, endaweni efanayo, ngamandla afanayo okubamba), kuqedwe ngokuphelele amaphutha okumisa abangelwa imisebenzi eminingi ehlukene yokuhlanganisa. Lokhu kulungele ngokukhethekile amaqembu ezingxenye adinga ukulingana okunembile noma ukushintshana okuphelele.

4. Ihambisana ngokuphelele nokukhiqizwa okuzenzakalelayo: Izenzo ezimbi zeziteshi eziningi ziyinketho ekahle yemigqa yokukhiqiza ezenzakalelayo kanye "namafekthri amnyama". Amarobhothi noma izingalo eziwumshini zingacosha izikhala eziningi ngesikhathi esisodwa ukuze zilayishwe, noma zehlise yonke imikhiqizo eqediwe ngesikhathi esisodwa, zifane kahle nesigqi sohlelo oluzenzakalelayo ukuze kuzuzwe ukukhiqizwa okunganamuntu futhi okuphumelelayo.

5. Yehlisa izindleko zeyunithi iyonke: Nakuba utshalo-mali lwasekuqaleni lwezakhiwo luphezulu uma kuqhathaniswa, ngenxa yokwenyuka okukhulu kwamandla okukhiqiza, izindleko ezinjengokwehla kwenani lomshini, abasebenzi, nezindleko zikagesi ezinikezwa ingxenye ngayinye zehle kakhulu. Sekukonke, lokhu kuholele ekwehleni okukhulu kwezindleko zeyunithi, okubangele imbuyiselo ephezulu kakhulu ekutshalweni kwezimali (ROI).

II. Izinhlobo Eziyinhloko Nezimpawu Ze-Multi Station Vise

Vise
Uhlobo Umgomo wokusebenza Ukufaneleka Ukushoda Isigcawu esisebenzayo
I-Parallel multi station vise Imihlathi eminingi yokugoqa ihlelwa ngomugqa oqondile noma endizeni ihlangene, futhi imvamisa ishayelwa ngokuhambisanayo indlela yokushayela emaphakathi (njengenduku ende yokuxhuma) kuzo zonke izikulufu. I-synchronous clamping iqinisekisa ukuthi ingxenye ngayinye ingaphansi kwamandla afanayo; ukusebenza kushesha kakhulu, kudinga kuphela ukuguqulwa kwesibambo noma iswishi yomoya. Ukuvumelana kosayizi ongenalutho kubaluleke kakhulu. Uma ukuchezuka kosayizi we-blank kukhulu, kuzoholela ekuqineni okungalingani, futhi kulimaze i-vise noma i-workpiece. Ukukhiqizwa okuningi kwezingxenye ezinobukhulu obuqinile obuqinile, njengezingxenye ezijwayelekile kanye nezingxenye ze-elekthronikhi.
I-modular ehlanganisiwe ye-vise Yakhiwe ngesisekelo eside kanye "namamojula amapliers" amaningi anganyakaziswa ngokuzimela, amiswe futhi akhiywe. Imojuli ngayinye inesikulufu nesibambo sayo. Ivumelana nezimo ngokwedlulele. Inombolo kanye nokuhlukaniswa kwezindawo zokusebenza kungalungiswa ngokukhululekile ngokuhambisana nobukhulu bezinto zokusebenza; inokuvumelana nezimo okuqinile ekubekezeleni kosayizi ongenalutho; ingabamba ama-workpieces anosayizi abahlukene. Ukusebenza kuhamba kancane futhi imojuli ngayinye idinga ukuqiniswa ngokuhlukana; ukuqina okuphelele kungase kube ngaphansi kancane kunohlobo oluhlanganisiwe. Iqoqo elincane, izinhlobonhlobo eziningi, ezinokwehluka okukhulu kobukhulu bomsebenzi; I-R&D prototyping; I-Flexible Manufacturing Cell (FMC).

Izenzo ezimbi zesimanje zeziteshi eziningi ezisezingeni eliphezulu zivame ukusebenzisa umklamo othi "central drive + floating compensation". Okusho ukuthi, umthombo wamandla usetshenziselwa ukushayela, kodwa kunezinqubo ezinwebekayo noma ezisebenza ngogesi ngaphakathi ezinganxephezela ngokuzenzakalelayo ukuhluka okuncane kosayizi wocezu lokusebenza, okuhlanganisa ukusebenza kahle kwesistimu exhunyiwe nokuguquguquka kwesistimu ezimele.

III. Izimo Zokusebenza Ezijwayelekile ze-Multi station vise

Amathuluzi e-CNC

Ukukhiqizwa ngobuningi: Lokhu kusebenza ezindaweni ezidinga amavolumu aphezulu kakhulu okukhiqiza, njengezingxenye zezimoto, izingxenye ze-aerospace, imikhiqizo ye-elekthronikhi engu-3C (njengamafreyimu efoni namakesi), namabhulokhi ama-valve asebenza ngaphansi kwamanzi.

Ukucutshungulwa kwezingxenye ezincane ezinembayo: njengezingxenye zewashi, izisetshenziswa zezokwelapha, izixhumi, njll. Lezi zingxenye zincane kakhulu futhi ukusebenza kahle kokucubungula kwengxenye eyodwa kuphansi kakhulu. Imikhuba emibi yezikhundla eziningi ingacindezela inqwaba noma amakhulu ezingxenye ngesikhathi esisodwa.

Ukukhiqiza okuguquguqukayo kanye nokukhiqizwa kwe-hybrid: I-modular vise ingabamba ngasikhathi sinye izingxenye eziningana ezihlukene emshinini owodwa.ukuze kucutshungulwe, kuhlangatshezwane nezidingo ezenziwe ngokwezifiso zezinhlobo eziningi namaqoqo amancane.

Qedela ukucubungula ekusebenzeni okukodwa: Esikhungweni somshini, ngokuhambisana nesistimu yokuguqula ithuluzi elizenzakalelayo, konke ukugaya, ukubhoboza, ukuthepha, ukubhoreka, njll. kwengxenye eyodwa kungaqedwa ngokusetha okukodwa. I-multi-position vise iphindaphinda le nzuzo izikhathi eziningana.

IV. Ukucatshangelwa kokukhetha

Multi Station Vise

Lapho ukhetha ama-multi station vices, amaphuzu alandelayo kufanele abhekwe:

1. Ingxenye izici: ubukhulu, usayizi weqoqo, ukubekezelelana okungenalutho. Ukuze uthole osayizi abakhulu be-batch abanobukhulu obuzinzile, khetha uhlobo oluhlanganisiwe; kumasayizi amaqoqo amancane anobukhulu obuguquguqukayo, khetha uhlobo lwe-modular.

2. Izimo zomshini: Usayizi wethebula lokusebenzela (izikhala ze-T-slot nobukhulu), ibanga lokuhamba, ukuqinisekisa ukuthi i-vise ngeke idlule umkhawulo ngemva kokufakwa.

3. Izidingo zokunemba: Hlola ukunemba kokuma okuphindaphindayo kanye nezinkomba ezibalulekile njengokufana/ukuma kwe-vise ukuze uqiniseke ukuthi ziyahlangabezana nezidingo zomsebenzisi.

4. Clamping Force: Qinisekisa ukuthi kukhona amandla anele okubamba ukuze amelane namandla okusika futhi uvimbele ucezu lokusebenza ukuthi lungahambi.

5. Isixhumi esibonakalayo esizenzakalelayo: Uma umkhiqizo uhloselwe ukuzenzekelayo, kuyadingeka ukukhetha imodeli esekela i-pneumatic, hydraulic drive, noma ene-interface yenzwa ezinikele.

 

Fingqa

Izenzo ezimbi zeziteshi eziningiingaba iziphindaphindi zokukhiqiza. Ziyisici esibalulekile esiqhubekisela phambili imboni yokukhiqiza ekusebenzeni kahle okuphezulu, ukungaguquguquki okukhulu, izindleko eziphansi, kanye ne-automation ephezulu.


Isikhathi sokuthumela: Aug-20-2025